Control system for fresh pasta thermal treatment line

It's a control system for a thermal treatment plant producing over 100 kinds of fresh stuffed pasta (for example the "tortellini" pasta).

For each kind of pasta there is a different combination of parameters (receipts).

The system controls completely the thermal treatment plant, that 's divided in the following units (from input to output):

Elevator belt, that carries the product from the assembly line to the pastorizer, located in the higher side of the machine
Vibrant feeder, that distributes evenly the no-boxed product on the process belts
Pastorizer, a room where the suitable temperature to the thermic treatment is reached through a steam circuit. Here the product received more steam in order to avoid dryness
Vibrant dripping, the necessary step to dry the no-boxed product after the thermal treatment
Drying-room, a room with controlled temperature and humidity, where the product is dried
Cooling-chamber, a room with controlled temperature, where the product is cooled

Moreover, the control system co-ordinates the whole production line and consequently it communicates with following systems:

Steam production system for the thermal treatment
Refrigerating system
Machines used before the thermal treatment
Machines used after the thermal treatment

This system allows a completely automatic control of the line, mainly for the following operations:

System starting
System stopping
Maintenance of the functioning conditions
Management of alarms that don't require system stopping
Management of alarms that require system stopping
Emergency system stopping
Washing and drying (system maintenance)


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